Omron Lean Automation Packs deliver a fully integrated, pre-engineered solution in a box for small machines that cuts design and installation time by half or more compared to components sourced from separate suppliers. Each pack builds a complete, compact and scalable high-performance solution to handle speed control with an AC drive (inverter) or position control with a servo drive and motor.

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All packs contain a micro programmable controller, color operator interface terminal, software, programs for most commonly used functions, time-saving setup guide, power supply, cables, components and specialized tool. Lean Automation Packs were developed in response to machine builder requests for a scalable one-box solution that reduces the upfront costs in line with the value of the overall small machine project.

One software package sets up the entire machine. Lean Automation Packs include CXONE-Lite software that sets up micro PLCs, operator interfaces, motion logic and networks in a single platform. Key benefits include:
Simple drag-and-drop setup
Function block and device interface libraries cut programming time
Simulates PLC-HMI interaction without hardware
Eliminates duplicate data entry

Speed Control and Position Control Lean Automation Packs are available in three sizes to match machine requirements. Speed Control packs with AC drives come in ¼, ½ and 1 HP models. The 3G3MX2 AC drive offers high performance speed control of any NEMA class B induction motor. It can move high torque loads from a standstill. The built-in “Safe Torque Off” function provides protection against Category 3 safety hazards without additional control hardware for the drive and motor.

Successful speed control applications for this AC drive include cutting & bending, pumps, conveyors, mixers, HVAC, gate control, spray & paint machines, grinding & polishing, industrial ovens, washing systems, and stretch wrapping equipment.

Position Control packs with servo drives and motors come in 200, 400 and 750 W models. They provide highly accurate position control that meets high throughput requirements. Built-in vibration damping shortens transit time and improves position accuracy. Applications include cut-to-length machines, filling machines, labeling and printing, packaging equipment, rotary or linear indexing, sealing, and X-Y tables.

Standard pack components include Omron’s CP1L micro PLC, NV3Q operator interface terminal, S8JX power supply, CX-ONE-Lite software, sample programs, quick-start guide, complete documentation, cables, components and tool.

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